Pharmagate Solutions

Pharmagate Solutions

Maximizing Efficiency and Quality Control: Softgel Encapsulation Technology

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What is Softgel Encapsulation?

Softgel capsules are a type of oral dosage form that consist of a soft, gel-like material that encapsulates a liquid or semi-solid medication. The encapsulation process involves filling a gelatin-based shell with a liquid or semi-solid medication and then sealing the shell to form a softgel capsule. Softgel encapsulation machines play a crucial role in this process by automating and streamlining the production of softgels. We offer a range of products, including machines for high-speed production, machines for small-scale production, and machines that can be customized to meet specific production needs. We also are involved in maintenance and repair services to ensure that their machines remain in top condition.

Steps of Softgel Manufacturing:
Formulation Development

The first step in the softgel manufacturing process is the development of the formulation, which involves creating a recipe for the softgel that contains the active ingredient and any excipients or fillers. The formulation must be designed to meet specific requirements, such as stability, bioavailability, and appearance.

Gelatin Melting

Once the formulation is complete, the gelatin must be melted in order to create the shells for the softgels. This typically involves heating the gelatin to a temperature of around 80°C until it is fully melted.


The next step is filling the melted gelatin into the encapsulation machine's molding plates. The filling process involves adding the liquid or semi-solid medication to the melted gelatin and then sealing the mold to form the softgel shells.

Drying and Hardening

After the softgel shells have been formed, they must be dried and hardened. This typically involves placing the shells in a cooling unit that reduces the temperature and allows the gelatin to set.

Final Packaging

Once the softgels have been dried and hardened, they are ready for final packaging. This typically involves counting and inspecting the softgels, and then packaging them in a manner that protects them from damage and ensures their stability.


The next step is filling the melted gelatin into the encapsulation machine's molding plates. The filling process involves adding the liquid or semi-solid medication to the melted gelatin and then sealing the mold to form the softgel shells.

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welcome to Pharmagate solutions

About us

Incorporated in 2021, Pharma Gate Solutions is a pharmaceutical company that specializes in designing and manufacturing softgel encapsulation machines used in the production of softgel capsules.

We can assist you with formulations, determining the finest equipment for your requirements, and designing your complete facility. Our knowledge of softgels extends well beyond production equipment. We understand the complexities of running a facility at optimal efficiency on a daily basis. We leverage that information, as well as input from our customers, to create the best softgel production equipment available.

Health Insurance

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Medical Private

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Why Choose Us?

We offer high-quality machines that are built with durable materials and designed to last for many years. The machines are rigorously tested and come with a warranty for added peace of mind.

We also offer customization options, allowing you to choose a machine that meets your specific production needs. This ensures that you get the best possible machine for your specific requirements.

Our machines are designed with user-friendly interfaces, making it easy to operate and maintain the machines. This reduces the need for training and can improve production efficiency.

We provide comprehensive technical support, including installation, training, and ongoing maintenance. This helps to ensure that you get the most out of your machine and that any issues are quickly resolved.

We offer machines that are competitively priced, making it easier for you to achieve a high return on investment. The machines are designed to be energy-efficient and produce a high yield, further reducing your costs.

Know more
We believe in providing the best possible quality machines to our customers and strive to deliver the highest level of customer service. Our team of experts in the field of softgel encapsulation consists of highly trained technicians and engineers with experience in the softgel encapsulation industry. We use the latest technology and state-of-the-art equipment to ensure that our machines are of the highest quality and meet all industry standards.
Our machines are designed to be easy to use, efficient and reliable. Our team of highly experienced professionals is dedicated to providing the best possible service and support, so you can trust that you will get the best possible performance from your machine.
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